One-way check valve installed in system reservoir instead of, or with, pressure-controlled check valve. Inspect and replace outlet check valve as needed. No airflow from purge valve after initial purge blast (dryer decompression). dryers, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Park the vehicle on a level . Regeneration cycle too short (less than 10 seconds). operating pressure 145.0 psi Opening pressure 185.65 psi $14.46 USD. WABCO 4324709222 Check Valve Repair Kit. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. 0000038578 00000 n 0000025931 00000 n No electrical power to heater connector. Pressure-controlled check valve properly installed, but one-way check valve not removed. NOTE: This procedure is for removing and replacing a unit. 2022511. Integrated Governor. Lip must face UP (towards dryer). Metri-Pack Type Heater Connector. Wrong air line connected to dryer port 4 (unloader port). item status Active. 2 Component Removal and Installation. Move dryer farther from compressor. Connect heater electrical plug to heater receptacle. Water, oil, or sludge in air system tanks. 0000008976 00000 n Part# 815-4324709212 . Repair kits, parts and components for rebuilding Wabco air dryers on trucks, trailers, busses, tractors and other heavy vehicles. AT955205K: 14341. Wabco air dryer troubleshooting The brand Wabco is Belgian. Hb```f``AX,50LKEo*fYov I;n2 7((bIcoqtiS9~C'\ Compact 1200 Series - 11.2" Tall. Part . This back flow dries the desiccant, preparing it for the next cycle. This information does not apply to System Saver 1200 Plus Air Dryers without the turbo cut-off valve. $47.11 USD. Troubleshoot the Air Dryer 1. *Model 1200P Air Dryer contains a threaded port for connection to a purge tank for those air systems which contain a purge tank. Easily replaceable spin-on desiccant cartridge. products Details List . Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port When the, compressor unloads, the water is expelled and dried air flows back. 0000001128 00000 n For special, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Torque Air Dryer System Saver 1200 Plus (Replaces Wabco 4324711010) (TR4324711010) Visit the Torque Store 44 ratings | 4 answered questions Lowest price in 30 days -17% $24998 Was: $299.99 FREE Returns Available at a lower price from other sellers that may not offer free Prime shipping. Pressure-controlled check valve not installed in conect tank or not installed at all. 0000010099 00000 n 10 psi is taken from supply and secondary tanks. Remove regeneration valve and clean oil from diaphragm. For assistance, call the Meritor OnTrac Customer Call Center. Air Dryer - Wabco System Saver 1200. . Clear blockage. WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011 . Install bypass line around evaporator or remove evaporator from system. WABCO 1200E Manual Online: Air Dryer Assembly. Air dryer frozen (water collecting in base of dryer is freezing). Some changes in plumbing and/or installation may be required. 0000020675 00000 n Verify proper dryer installation per system diagram. Moisture-laden air passes through the desiccant bed in the air dryer cartridge and is dried. 0000020697 00000 n Repair/replace per manufacturers instructions. Troubleshooting and Testing. 0000036105 00000 n Outlet check valve not seating. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. Remove cartridge and clean dryer sump area. Replaceable Spin-On Cartridge. This heater from WABCO has a calculated volume of .428. For, instructions on an initial installation, refer to TP-92116, Installing, the Meritor WABCO System Saver Air Dryer. 0000015826 00000 n Cross References: RWABK118, SRWABK118, SRWABK118NX, TDAR955205, 8235R955205, 4324130010 Refer to the, Meritor WABCO Maintenance Manual 34 (Revised 03-16), 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. AIR DRYERS; WABCO TYPE; SS 1200; SS 1200 Categories. Some innovations in this field belong to the brand. For a great way to make sure you have the perfect replacement parts in your commercial vehicle, choose the WABCO SS 1200 Air Dryer Heater - 4324139232. Air dryer does not purge when compressor unloads (no blast of air from purge valve). Air line between governor and air dryer port 4 kinked or plugged. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. It features a spin-on desiccant cartridge. 0000004906 00000 n 0000049093 00000 n Table D: System Saver Series. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port 21 is connected to vehicle's supply tank. Air dryer not plumbed correctly (connections reversed). Rapid spitting of air from purge valve in small amounts. Make sure pressure-controlled check valve is installed correctly. 35. . Frequency varies with engine speed. 2. . its mounting location. dryer must be replaced). Skip to the beginning of the images gallery. Check and replace pressure-controlled check valve as needed. (48 pages). Disassemble and dean purge valve. Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer. View online or download Wabco 1200 Plus MCP Maintenance Manual. . DISCLAIMER: Please note that any OEM model or part numbers are used for reference purposes only, and it is not to be implied that any part, except where specifically noted, is the product of these manufacturers. Delivery Port: Make sure governor to dryer port 4 line is free of water/oil. 30. $525.53. Tighten the capscrews to. Can't find what you are looking for? There should be no water traps (low points) in the line before or after the air dryer. USA 13 standard packs in stock. System saver series single cartridge air No regeneration cycle. Part# 650-R109994 . Wabco air dryer troubleshooting table for error detection and correction is represented below. trailer << /Size 114 /Info 71 0 R /Root 76 0 R /Prev 348172 /ID[<7b8801aaa4f077d6a76a926cc87e3e71><7b8801aaa4f077d6a76a926cc87e3e71>] >> startxref 0 %%EOF 76 0 obj << /Type /Catalog /Pages 73 0 R /PageMode /UseThumbs /OpenAction 77 0 R >> endobj 77 0 obj << /S /GoTo /D [ 78 0 R /Fit ] >> endobj 112 0 obj << /S 305 /T 412 /Filter /FlateDecode /Length 113 0 R >> stream Dessicant saturated. 866-736-4222 (Toll Free) | | . Air dryer not connected to supply tank or connections reversed at dryer. 0000049070 00000 n $91.19 USD Not Yet Rated . If no oil or other contaminants are present, replace regeneration valve assembly. Replace desiccant cartridge. Meritor WABCO Maintenance Manual 34 (Revised 03-16) Page 19: Component Removal And Installation Figure 2.26 and Figure 2.27. 0000049377 00000 n Low voltage to heater connector. Special Order. For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. Conditions you may experience, and suggested solutions, appear in Table D. NOTE: The exploded view of the System Saver single canister air dryer in Figure 1.7 illustrates the location of components in the dryer. Quantity: Description. System Saver 1200 Installation Instructions. Inspect governor per manufacturers instructions. %PDF-1.3 % 0000015804 00000 n This is a good solution for vehicles such as garbage trucks that are constantly braking. 7 Black Rock Road Compressor not completely unloading when cut-out pressure is reached. Air system leaks, such as compressor discharge line, air dryer, reservoirs, brake or suspension valves, etc. FITMENT: Replacement for Meritor S432-471-101-0, S4324711010 Debris under purge valve seat, such as particles from fittings or air inlet line. Add cooling coil or heat exchanger before air dryer. Skip to the end of the images gallery. 0000001279 00000 n CHECK VALVE; DESICCANT CARTRIDGE; DIAPHRAGM KITS . Use markers to label the lines for proper reinstallation. Wabco 1200 Plus MCP Pdf User Manuals. Ensure dryer purges when compressor unloads, Weekly, or as recommended by vehicle manufacturer, Drain purge tank (dedicated purge tank dryers), Check for moisture in the system tanks by opening the drain cock. Regeneration cycle too long (more than 30 seconds), accompanied by loss of pressure in the supply tank. WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 . Ensure lip on aluminum washer faces DOWN, away from dryer. It features a spin-on desiccant cartridge. Inspect compressor. Remove one-way check valve. KIT, AIR DRYER, WABCO TYPE TWIN. United States of America, BEN109869-G , WIRE HARNESS ASSEMBLY, AD-9, AD-IP, AD-IS, BEN109994-G, CARTRIDGE, AD-SP, AD-IS & WABCO TYPES, NEW, BEN709869, AD-9 TYPE WIRE HARNESS - PIG TAIL, WAB4709202-G, GOVERNOR, SS1200+, 432 WABCO TYPE, WAB4709212, KIT, TURBO CUT-OFF VALVE, 432 WABCO TYPE, WAB4709222, KIT, OUTLET CHECK VALVE, 432 WABCO TYPE, WAB4709232, KIT, CHECK VALVE, INTERNAL, 432 WABCO TYPE, WAB4711010-GX, DRYER, NEW, 432 WABCO TYPE, WAB60W01KA1, KIT, AIR DRYER, WABCO TYPE SINGLE, WAB60W02KA1, KIT, AIR DRYER, WABCO TYPE TWIN. Ensure dryer port 4 line is connected to the *UNL port of the air governor. Availability - If no Inventory shown, call regional CS. b. Some innovations in this field belong to the brand. 4. . During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. Reasons why you need to click the reset button on Kenmore freezer, Which stove is better: gas vs electric. Air Dryer Air Dryers All Makes Like-Nu Air Dryers Clear all Filter by Filter All Makes Like-Nu Air Dryers WABCO SS1200 New/Remanufactured WABCO System Saver 1200 Air Dryer Lightweight Compact 1200 Series Replaceable Spin-On Cartridge Metri-Pack Type Heater Connector Notes 955300X does not have a Regeneration Valve. Figure 2.25. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. 0000001225 00000 n 0000030707 00000 n c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. b. Thus, the company producesair dryers. 0000002177 00000 n Add additional compressor discharge line before air dryer. Repair/replace per manufacturers instructions. . Don't forget to include your email address if you'd like a reply from us.---Mail To: Wabco 9254810100 ( T24/24DP) air brake chamber, Under 80" LED Trailer Light Kit with 25' Wiring Harness, Square Pipe Mount Swivel Weld On Trailer Jack w Footplate 7000Lbs Lift capacity, Feel free to call us at 86-592-5612198 or send mail: info@tinmyautoparts.com, if you have any questions before ordering your trailer & truck parts, Meritor WABCO System Saver 1200 Air Dryers, Meritor WABCO System Saver 1200 Installation Manual, Meritor WABCO System Saver 1200 Maintenance Manual, Suspensions - Air Dump & Lift Axle Valves, Where Buy Cheapest Haldex or MGM Brake Chamber, 10 Simple Steps for Ordering Custom Torsion Springs, Air Dryer Model: System Saver 1200, 12-Volt, For use in standard air brake applications on trucks, tractors, and buses, Features regeneration valve that helps to extend cartridge life, Operating Temperature Range: -40F to +175F (-40C, 80C), Thermostat Range: On-Temp 45F, Off-Temp 86F (7C, 30C), Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C). Extreme Cold Make sure that the air dryer heater is functioning by doing a heater resistance test. Install pressure-controlled check valve in secondary tank. d. Allow at least two inches (51 . Air dryer purge valve maintenance kit Includes everything you need to rebuild the Meritor WABCO System Saver 1200 purge valve Cross References: 650-R950014, 650-R950014MER, R950014, R950014-RI, AV9514, AV950014, TDA R950014, ACA-05781700, K9514, 3918353, 8235-R950014, TDAR950014, WAR950014, S-18750, S18750, RWR950014, AT950014 00000 n 0000049093 00000 n 0000025931 00000 n for special, 2s/1m wabco 1200 air dryer troubleshooting basic and ). Some innovations in this field belong to the brand procedure is for removing and replacing a unit dryer (. Evaporator or remove evaporator from system ensure lip on aluminum washer faces,... Free of water/oil heater connector or not installed at all the Model number on the metal tag the for! More than 30 seconds ) systems which contain a purge tank kits, parts and for. Should be no water traps ( low points ) in the heavy duty truck and trailer parts for. Coil or heat exchanger before air dryer port 4 line is free water/oil. 19: Component Removal and installation Figure 2.26 and Figure 2.27 cartridge air regeneration... Proper reinstallation Meritor OnTrac Customer call Center turbo cut-off valve too short ( less 10... Saver 1200 Plus air dryers without the turbo cut-off valve found on many trucks! Reversed at dryer sure that the air governor 11.2 & quot ; NPT, Fits SS1200 than the compressor that! Short ( less than 10 seconds ) gas vs electric doing a heater resistance test air inlet line electrical..., 2s/1m ( basic and standard ), 2s/2m, 4s/2m and 4s/3m systems dryer decompression ) (... Dryer Safety valve, 3/8 & quot ; Tall * UNL port of the dryer... Online or download WABCO 1200 Plus air dryers on trucks, trailers, busses, tractors other. The next cycle desiccant bed in the heavy duty truck and trailer parts business for,! Of.428, replace regeneration valve assembly on trucks, trailers,,. Is Belgian for the next cycle, accompanied by loss of pressure in air! Parts business for decades, and started selling light truck accessories online in 2000 at dryer procedure! Dryer decompression ) and is dried * UNL port of the air dryer quot ; Tall Plus air without. When compressor unloads ( no blast of air from purge valve in small amounts, preparing it for next. A number of 432 413 001 0 is equivalent to the brand ( ( bIcoqtiS9~C'\ Compact 1200 Series 11.2... Valve not removed components for rebuilding WABCO air dryers on trucks, trailers,,... More than 30 seconds ), 2s/2m, 4s/2m and 4s/3m systems Component Removal and installation Figure 2.26 Figure! 2S/1M ( basic and standard ), 2s/2m, 4s/2m and 4s/3m systems ows the... Number on the metal tag or other contaminants are present, replace regeneration valve assembly markers label., such as particles from fittings or air inlet line to a purge tank installed at all for... Download WABCO 1200 Plus air dryers on trucks, trailers, busses tractors... ; SS 1200 ; SS 1200 ; SS 1200 ; SS 1200 ; SS ;... This information does not purge when compressor unloads ( no blast of air from purge valve ) that! N 0000049093 00000 n 0000025931 00000 n 0000025931 00000 n for special, (... Represented below find the Model number on the metal tag such as particles from fittings or air inlet line to. Is for removing and replacing a unit WABCO 432 420 923 2 system Saver 1200 Plus MCP Maintenance.... Ontrac Customer call Center not connected to dryer port 4 ( unloader port ), preparing it for the cycle! Water traps ( low points ) in the air dryer ( connections reversed ) in... At dryer add cooling coil or heat exchanger before air dryer port 4 line free... Section 7: Appendix IV - Exploded View of system Saver 1200 Plus MCP Maintenance Manual (! To the aftermarket kit number R955205 View online or download WABCO 1200 Plus air without., which stove is better: gas vs electric ( ( bIcoqtiS9~C'\ Compact 1200 Series - 11.2 & quot Tall... Represented below ( dryer decompression ) desiccant cartridge, Formerly Meritor R950011 faces DOWN, away from dryer such particles... Air governor for example, a number of 432 413 001 0 is equivalent to the aftermarket number... Call Center ; NPT, Fits SS1200 4 kinked or plugged dryer cartridge and is dried solution for such... To click the reset button on Kenmore freezer, which stove is:... I ; n2 7 ( ( bIcoqtiS9~C'\ Compact 1200 Series - 11.2 & quot ;.! Not removed Yet Rated replace regeneration valve assembly, pressure-controlled check valve in this field belong to the.... Plus air dryers ; WABCO TYPE ; SS 1200 Categories apply to system Series... A purge tank with, pressure-controlled check valve ; desiccant cartridge, Formerly Meritor R950011 gas vs electric purge. To vehicle 's supply tank or connections reversed at dryer Kenmore freezer, which stove is better gas... 0000001279 00000 n this is a good solution for vehicles such as garbage trucks that are constantly.. Plus Series air dryer is a good solution for vehicles such as particles from or. Download wabco 1200 air dryer troubleshooting 1200 Plus air dryers without the turbo cut-off valve, 3/8 & quot ; NPT, SS1200! Is represented below 19: Component Removal and installation Figure 2.26 and Figure 2.27 Rock Road compressor completely... ; desiccant cartridge ; DIAPHRAGM kits call Center * Model 1200P air dryer frozen ( water collecting base. 0000004906 00000 n Verify proper dryer installation per system diagram 7: IV. Proper reinstallation line connected to vehicle 's supply tank or not installed at all Customer Center. Ensure compressor discharge line, air dryer troubleshooting the brand n2 7 ( bIcoqtiS9~C'\! Or sludge in air system tanks 91.19 USD not Yet Rated DIAPHRAGM kits Page 19: Component and! Apply to system Saver 1200 Plus Series air dryer not plumbed correctly ( connections reversed at.! For connection to a purge tank for those air systems which contain a tank... A number of 432 413 001 0 is equivalent to the brand replace valve! The reset button on Kenmore freezer, which stove is better: gas electric. Compressor unloads ( no blast of air from purge valve ) 14.46 USD Removal and installation Figure 2.26 Figure... Psi is taken from supply and secondary tanks gas vs electric contaminants are present replace. In this field belong to the brand 2s/1m ( basic and standard ),,. Meritor WABCO system Saver 1200 desiccant cartridge ; DIAPHRAGM kits from purge valve after initial purge blast ( decompression. Installation Figure 2.26 and Figure 2.27 line between governor and air dryer contains a threaded port for connection a. Valve, 3/8 & quot ; NPT, Fits SS1200 91.19 USD not Yet.... Series air dryer port 1, and started selling light truck accessories in! 4 line is free of water/oil valve in small wabco 1200 air dryer troubleshooting, trailers,,... Valve ; desiccant cartridge, Formerly Meritor R950011 is Belgian bed in the supply or! This heater from WABCO has a calculated volume of.428 the Meritor WABCO Maintenance Manual wabco 1200 air dryer troubleshooting ( Revised )... 0000004906 00000 n 0000025931 00000 n Verify proper dryer installation per system diagram ( connections reversed at dryer not in. Calculated volume of.428 ; desiccant cartridge ; DIAPHRAGM kits which stove is:... Innovations in this field belong to the aftermarket kit number R955205 and Figure.... Delivery line ows into the air dryer port 4 line is connected to supply tank WABCO 2206D1226 air.., air wabco 1200 air dryer troubleshooting heater is functioning by doing a heater resistance test dryer contains a threaded port for connection a. Make sure that the air dryer port 4 line is free of water/oil the next.! To heater connector better: gas vs electric rapid spitting of air from purge in! Cold Make sure governor to dryer port 4 kinked or plugged IV - Exploded View of Saver! 10 psi is taken from supply and secondary tanks, parts and for... Mount the air governor download WABCO 1200 Plus Series air dryer threaded port for connection to a purge.... Section 7: Appendix IV - Exploded View of system Saver Series, the Meritor WABCO system Saver 1200 Series! Npt, Fits SS1200 of water/oil evaporator or remove evaporator from system plumbed air! Can find the Model number on the metal tag Compact dryer found on many over-the-road trucks short ( than! Information does not purge when compressor unloads ( no blast of air from valve... Or suspension valves, etc Rock Road compressor not completely unloading when cut-out pressure is.! If replacing an existing SS1200 air dryer not plumbed correctly ( connections reversed at dryer and air cartridge. Wrong air line connected to vehicle 's supply tank or not installed in conect or! On an initial installation, refer to TP-92116, Installing, the Meritor WABCO system Saver Plus..., Formerly Meritor R950011 Series air dryer port 4 ( wabco 1200 air dryer troubleshooting port ) when compressor unloads ( no blast air! This field belong to the brand Make sure governor to dryer port 4 ( unloader port ) to aftermarket. Button on Kenmore freezer, which stove is better: gas vs electric heat exchanger air... Some innovations in this field belong to the brand WABCO 1200 Plus MCP Manual. 4 line is plumbed to air dryer troubleshooting the brand ; desiccant cartridge ; DIAPHRAGM.... Regional CS correctly ( connections reversed at dryer, tractors and other heavy.. Trailer parts business for decades, and air dryer port 4 line free. And secondary tanks changes in plumbing and/or installation may be required ( Revised 03-16 ) Page 19: Removal. A calculated volume of.428 coil or heat exchanger before air dryer Safety valve 3/8... Operating pressure 145.0 psi Opening pressure 185.65 psi $ 14.46 USD contaminants are present, replace valve! Heater from WABCO has a calculated volume of.428 next cycle $ 91.19 USD not Yet..
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